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Real-Time Platform

Real-Time Traceability.
Real-Time Control.

Most traceability systems tell what already went wrong.
CTRACE flags it before it happens.

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Overview
CTRACE Platform

CTRACE is Cosmodot’s real-time traceability platform for live production. It provides continuous visibility into part movement and process execution, including where each part is, which stations it has passed, which processes were applied, and which reader or camera confirmed each event.

At every step, CTRACE also verifies conformance by linking the part’s current stage to the correct production recipe and validating that the producing machine’s recorded process values match specification.

CTRACE
Control
Control, In Motion

CTRACE tracks every part in real time across every station and process. If something is missing, skipped, or off-spec, CTRACE flags it instantly—and can stop the line to prevent a defective part from moving to the next step.

Real-Time
Part Location
Instant
Anomaly Alert
Auto
Line-Stop Action
100%
Station Verified
PART ID
Process History
Machine Data
Sensor Values
Station Log
Data Linkage
Part-Level Data Linkage

From machine values to sensor outputs, everything is logged and linked to the exact part ID. Each part carries its own production record: process history, station confirmations, and the conditions under which it was made.

Beyond root-cause analysis after the fact, it enables prevention while production is running.

How It Works

Mark
Read
Verify
Trace
Prevent

Every part is marked, read at each station, verified against spec, traced through its journey, and flagged before defects propagate.

Integration
What CTRACE Connects

CTRACE supports bi-directional communication and data transfer between individual parts and factory systems, including PLCs, SCADA, and MES. Part identity, station reads, and machine data stay connected end-to-end—from raw materials to final product and beyond.

PLC / SCADA / MES Systems
Readers, Cameras & Scanners
CDOT, Data Matrix & Barcode
Machine & Sensor Data Streams
Key Capabilities
Built for Production

Every capability designed around what live manufacturing actually demands.

Real-Time Part Location
Know exactly where every part is on the production floor at any moment.
Process History & Genealogy
Full production record linked to each individual part ID from start to finish.
Reader / Camera Logging
Every read event is captured: which device, at which station, at what time.
Machine & Sensor Data
Process parameters and sensor outputs recorded and tied to each part.
Anomaly Detection
Out-of-spec conditions flagged instantly before the part moves to the next step.
Line-Stop Actions
Automatic or triggered production halts when a defect or deviation is detected.
Get Started
See CTRACE In Action

For CTRACE demos, project implementations, and pricing, please email info@thecosmodot.com

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